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The Boy Mechanic: Volume 1 - 700 Things for Boys to Do by Popular Mechanics Co.
page 18 of 996 (01%)

To make a design similar to the one shown, draw one-half of it,
then fold along the center line and rub the back of the paper with
a knife handle or some other hard, smooth surface, and the other
half of the design will be traced on the second side. With the
metal shears, cut out four pieces of copper or brass of No. 22
gauge and with carbon paper trace the shape and decorative design
on the metal. Then cut out the outline and file the edges smooth.

Cover the metal over with two coats of black asphaltum varnish,
allowing each coat time to dry. Cover the back and all the face
except the white background. Immerse in a solution of 3 parts
water, 1 part nitric acid and 1 part sulphuric acid. When the
metal has been etched to the desired depth, about 1-32 of an inch,
remove it and clean off the asphaltum with turpentine. Use a stick
with a rag tied on the end for this purpose so as to keep the
solution off the hands and clothes. The four pieces should be
worked at the same time, one for each corner.

It remains to bend the flaps. Place the piece in a vise, as shown
in Fig. 2, and bend the flap sharply to a right angle. Next place
a piece of metal of a thickness equal to that of the blotter pad
at the bend and with the mallet bring the flap down parallel to
the face of the corner piece, Fig. 3. If the measuring has been
done properly, the flaps

[Illustration: Manner of Forming the Plates]

ought to meet snugly at the corner. If they do not, it may be
necessary to bend them back and either remove some metal with the
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