The Iron Puddler - My life in the rolling mills and what came of it by James J. (James John) Davis
page 66 of 187 (35%)
page 66 of 187 (35%)
![]() | ![]() |
|
|
furnace is the door through which the puddler does his work. It
is a porthole opening upon a sea of flame. The heat of these flames would wither a man's body, and so they are enclosed in a shell of steel. Through this working door I put in the charge of "pigs" that were to be boiled. These short pieces of "mill iron" had been smelted from iron ore; they had taken the first step on their journey from wild iron to civilized iron. There isn't much use for pig-iron in this world. You've got to be better iron than that. Pig-iron has no fiber; it breaks instead of bending. Build a bridge of it and a gale will break it and it will fall into the river. Some races are pig-iron; Hottentots and Bushmen are pig- iron. They break at a blow. They have been smelted out of wild animalism, but they went no further; they are of no use in this modern world because they are brittle. Only the wrought-iron races can do the work. All this I felt but could not say in the days when I piled the pig-iron in the puddling furnace and turned with boyish eagerness to have my father show me how. Six hundred pounds was the weight of pig-iron we used to put into a single hearth. Much wider than the hearth was the fire grate, for we needed a heat that was intense. The flame was made by burning bituminous coal. Vigorously I stoked that fire for thirty minutes with dampers open and the draft roaring while that pig-iron melted down like ice-cream under an electric fan. You have seen a housewife sweating over her oven to get it hot enough to bake a batch of biscuits. Her face gets pink and a drop of sweat dampens her curls. Quite a horrid job she finds it. But I had iron biscuits to bake; my forge fire must be hot as a volcano. There were five bakings every day and this meant the shoveling in of nearly two tons of coal. In summer I was stripped to the waist and panting while the sweat poured down across my |
|


