The Food of the Gods - A Popular Account of Cocoa by Brandon Head
page 40 of 77 (51%)
page 40 of 77 (51%)
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The result of all this thoughtful care is abundantly evident in the
general air of health and comfort which pervades the whole factory, and in the bright faces which greet us at every turn, as we pass to and fro among the busy workers in this monster hive. [Illustration--Black and White Plate: The Dinner Hour, Bournville.] Entering now, and turning into the private station, we see thousands of sacks of the freshly-imported beans being transferred to the neighbouring stores. The new arrivals must first be sifted and picked over to get rid of any that may be unsound, or of any foreign material still remaining. This is accomplished by a sorting and winnowing machine, which delivers by separate shoots the cleaned beans, graded according to size, and the dust and foreign matter. A battery of roasters await the survivors of this operation, which are automatically conveyed to the hoppers. High-pressure steam supplies the requisite heat without waste or smoke, and as the huge drums slowly rotate, experienced workmen, on whose judgment great reliance is placed, carefully watch their contents, and decide when precisely the right degree of roasting has been attained to secure the richest aroma. Then they are passed through a cooling chamber, after which they are in condition for "breaking down." This consists in cracking the shells of the beans, and releasing the kernels or "nibs," from which the shells and dust are winnowed by a powerful blast. It is accomplished by carrying the beans mechanically to the cracking machine at a considerable height, whence husks and nibs are allowed to fall before the winnower: the separated nibs are assorted according to size. Some of the shells find their way to the |
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