Scientific American Supplement, No. 717, September 28, 1889 by Various
page 14 of 153 (09%)
page 14 of 153 (09%)
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of too brittle a nature, more resembling chisel steel. It was broken
again under a falling weight of 10 cwt. with a 10 ft. drop = 12½ tons. The mild steel now used was first tried in 1880. It possessed tensile strength of 24 to 25 tons per square inch. It was then considered advisable not to exceed this, and err rather on the safe side. This shaft has been in use eight years, and no sign of any flaw has been observed. Since then the tensile strength of mild steel has gradually been increased by Messrs. Vickers, the steel still retaining the elasticity and toughness to endure fatigue. This has only been arrived at by improvements in the manufacture and more powerful and better adapted hammers to forge it down from the large ingots to the size required. The amount of work they are now able to subject the steel to renders it more fit to sustain the fatigue such as that to be endured by a crank shaft. These ingots of steel can be cast up to 100 tons weight, and require powerful machines to deal with them. For shafts say of 20 inches diameter, the diameter of the ingot would be about 52 inches. This allows sufficient work to be put on the couplings, as well as the shaft. To make solid crank shafts of this material, say of 19 inches diameter, the ingot would weigh 42 tons, the forging, when completed, 17 tons, and the finished shaft 11¾ tons; so that you see there is 25 tons wasted before any machining is done, and 5¼ tons between the forging and finished shaft. This makes it very expensive for solid shafts of large size, and it is found better to make what is termed a _built shaft_; the cranks are a little heavier, and engine framings necessarily a little wider, a matter comparatively of little moment. I give you a rough drawing of the hydraulic hammer, or strictly speaking a _press_, used by Messrs. Vickers in forging down the ingots in shafts, guns, or other large work. This hammer can give a squeeze of 3,000 tons. The steel seems to yield under it like tough |
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