Oxy-Acetylene Welding and Cutting - Electric, Forge and Thermit Welding together with related methods - and materials used in metal working and the oxygen process - for removal of carbon by Harold P. Manly
page 47 of 185 (25%)
page 47 of 185 (25%)
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preferable to weld cast iron without the use of a flux, and in any event
the smaller the quantity used the better the result should be. Flux should not be added just before the completion of the work because the heat will not have time to drive the added elements out of the metal or to incorporate them with the metal properly. Aluminum should never be welded without using a flux because of the oxide formed. This oxide, called alumina, does not melt until a heat of 5,000 Fahrenheit is reached, four times the heat needed to melt the aluminum itself. It is necessary that this oxide be broken down or dissolved so that the aluminum may have a chance to flow together. Copper is another metal that requires a flux because of its rapid oxidation under heat. While the flux is often thrown or sprinkled along the break while welding, much better results will be obtained by dipping the hot end of the welding rod into the flux whenever the work needs it. Sufficient powder will stick on the end of the rod for all purposes, and with some fluxes too much will adhere. Care should always be used to avoid the application of excessive flux, as this is usually worse than using too little. SUPPLIES AND FIXTURES _Goggles._--The oxy-acetylene torch should not be used without the protection to the eyes afforded by goggles. These not only relieve unnecessary strain, but make it much easier to watch the exact progress of the work with the molten metal. The difficulty of protecting the sight while welding is even greater than when cutting metal with the torch. Acetylene gives a light which is nearest to sunlight of any artificial |
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